Baifan Battery (Jiangsu) Co., Ltd.

Lithium Battery Manufacturer OEM/ODM

Product CenterBaifan Lithium Battery Factory is a true source factory that provides one-stop lithium battery customization services. The factory has passed various qualification certifications such as ISO9001 and ISO13485

STORAGE

STORAGE

POWER

POWER

INDUSTRIAL

INDUSTRIAL

SPECIAL

SPECIAL

POWER TO WITNESSBaifan Lithium Battery - For ten years, we have been focusing on customizing lithium batteries and have a non outsourced independent research and development design team

The company has completed a total of 2000+development cases and 50+product patents, delivering over 500000 sets annually to provide you with "safer and more durable" quality services

Product advantagesThe company has a specialized laboratory equipped with advanced testing equipment and instruments; A professional team specializing in the design of non outsourced independent lithium battery packs.

Our Advantages

  • 01R & D strengthSource manufacturer, meticulously crafted

    R&D costs account for over 4% of overall operating revenue

    Our own factory covers over 3600 square meters, and we have imported production and testing equipment to ensure the high-precision output of our products

    Having 4 SMT high-speed lines, 2 DIP lines, 1 assembly line, and inspection and testing equipment, meeting customer product quality requirements

    The company's technical team has an average of more than 10 years of work experience in the battery industry and has undertaken over 30 large-scale major projects

  • 02test CenterR&D team, addressing customized needs

    Established a testing center based on safety standards such as UL1642, CB, CE, and GB18287:2013

    Mainly responsible for the safety performance testing of new product development, trial production, and mass production processes

    The company has high-end test equipment, such as battery test cabinet, power battery detection system, cold and hot shock test chamber, constant temperature and humidity chamber, extrusion tester, needle tester, overcharge and overdischarge test cabinet, etc

  • 03QUALITY CONTROLStrictly implement standardized management of production

    We have implemented full staff quality management and established a complete set of comprehensive, applicable, and effective management procedures and work systems in accordance with the ISO9001 international quality standard system

    Strictly and effectively monitor all aspects that may affect product and work quality

    Equipped with multiple strictly trained quality management personnel and advanced testing equipment, conducting inspections strictly in accordance with the requirements and regulations of the quality standard documents

    Ensure strict control over the shipment of raw materials, production processes, and finished products, ensuring stable and reliable quality of shipped batteries

  • 04SMART MANUFACTURINGAutomated equipment to improve delivery efficiency

    The company's production equipment is all advanced automation equipment in China, such as automatic veneer pad equipment, automatic assembly machine, automatic spot welding equipment, protective plate testing equipment, lithium battery pack finished product testing system, etc

    The company has a group of experienced production managers and industrial workers in the lithium battery industry, providing a basic guarantee for the superior product quality of batteries.

    Jiangsu Factory: Located in Jiangsu Wind Power Industrial Park, the factory covers an area of 3600 square meters, with 76 employees and 63 self-developed patented technologies

    Specializing in the research and development, production, and sales of lithium-ion power batteries, BMS battery management systems, and lithium battery cascade utilization, a high-tech enterprise

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Production processProduction process

Baifan Battery (Jiangsu) Co., Ltd

Production process of Baifan lithium batteryBaifan Lithium Battery specializes in the research, development, design, and production of lithium batteries. We can customize products of different shapes and sizes according to different customer needs. If you need customized services, please contact online customer service or call us to provide the requirements

  • Cell voltage and resistance distribution
  • Module placement device
  • Laser welding
  • Welding point inspection
  • BMS insertion acquisition line
  • Upper computer testing
  • Aging test
  • Communication testing
  • Finished product testing
  • Insulation test
  • Labeling
  • Packaging and shipping

Industry applicationsBaifan Lithium Battery specializes in the research, development, design, and production of lithium batteries. We can customize products of different shapes and sizes according to different customer needs. If you need customized services, please contact online customer service or call us to provide the requirements

About us

Baifan Battery (Jiangsu) Co., Ltd. is located in Wuxi National New Energy Industry Base and is a key new energy enterprise supported by the park. We are a new energy enterprise specializing in the research and development, production, and sales of lithium-ion batteries. The company has a comprehensive research and development, production, sales, and after-sales system. Our mission is to provide high-quality, safe, and environmentally friendly lithium battery products. With continuous independent research and development innovation and design capabilities, a good cost control system, and high-quality product services, it has been recognized and developed into a strategic partner by many well-known enterprises. Since its establishment, Baifan Battery (Jiangsu) Co., Ltd. has absorbed advanced international management experience in research and development, production, quality, sales, and other aspects. It strictly implements the ISO9001 system standards, and the manufacturing workshop is equipped with advanced production equipment and first-class testing instruments. Each production step is strictly controlled, and through continuous optimization and improvement of the process, it ensures to provide customers with first-class quality products. Baifan Battery (Jiangsu) Co., Ltd. has successively passed CE, ISO9001 and other related certifications, and has multiple UN38.3 air transportation reports We have independently developed multiple lithium battery shell molds, focusing on robots, AGVs, military, medical, communication, precision instruments, and lithium batteries UPS and other high-tech fields!

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14.8V 10Ah lithium battery solution for track inspection vehicles_Baifan Battery (Jiangsu) Co., Ltd.

Baifan Battery (Jiangsu) Co., Ltd.

Lithium Battery Manufacturer OEM/ODM

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14.8V 10Ah lithium battery solution for track inspection vehicles

2022-11-29 11:11:06

14.8V 10Ah轨道检测车锂电池解决方案(图1)

PrefaceIn recent years, due to the rapid development of lithium batteries, many portable products have used voltage measurements to estimate the remaining battery capacity. However, the relationship between battery voltage and remaining battery capacity varies with discharge rate, temperature, and battery aging degree. The error rate using this method can reach up to 50%. Due to the increasing demand for products with longer usage times in the market, more precise solutions are needed in design. Using an intelligent battery detection meter IC to measure the amount of battery charged or consumed will provide more accurate power levels across a wide range of application power levels

Design requirements for intelligent batteries for testing instrumentsAccording to customer requirements and specifications, design a smart battery pack that is compatible with the host. Integrate the smart electricity meter with communication protocol (SBS communication protocol) and battery safety protection performance into your solution to achieve information sharing between the battery pack and the host, ultimately achieving a reasonable, efficient, and safe battery management solution.
Specific design parameter requirements

1) Cell design requirements: Imported Sanyo cell combination (18650-4S4P/8.8Ah/14.8V) shall be used.

2) Structural design requirements: The appearance is exquisite, and the overall battery meets the requirements of waterproof and shockproof. In terms of appearance design, it adopts a high-end aluminum alloy shell and special waterproof plugs.

3) Circuit design requirements: precise power management+precise LED power display. Adopting the SBS intelligent battery management system design scheme, effectively manage the remaining battery power at all times. Accurate LED power display, effectively displaying the remaining battery power to users in the form of LED lights in a precise percentage at all times, in order to achieve efficient and intuitive purposes.


Design Scheme of Intelligent Battery for Testing Instruments

1) Aluminum alloy shell and aluminum bracket: Exquisitely designed aluminum alloy shell according to customer requirements, meeting waterproof and shockproof requirements, as well as good heat dissipation requirements under high current operation.

2) Intelligent Battery Meter Protection Board (PCM): Using the SBS intelligent battery management system, advanced battery calculation principles are used to accurately and constantly calculate the battery's power, and the battery's power information is reported to the host through SMBUS. At the same time, it provides protection functions to rechargeable intelligent battery packs (generally referred to as lithium batteries). Due to the chemical characteristics of lithium batteries, protection functions such as overcharging, discharging, short circuit, overcurrent, and overheating need to be provided, To avoid danger of combustion, explosion, etc.

3) LED power display board: The LED power display light displays the battery capacity calculated by the intelligent power meter protection board at a 20% power ratio, in order to efficiently and intuitively facilitate customer use.

4) Over current protection plate (PTC): mainly designed for secondary protection function. PTC recoverable fuse has dual functions of overcurrent protection and automatic recovery. PTC in battery products can prevent high-temperature discharge and unsafe high current of the battery.

5) UR18650-4S4P/10Ah/14.8V lithium-ion battery pack (SANYO).

6) Special vacuum waterproof special plug: The battery is externally connected with vacuum waterproof connection to meet customer waterproof requirements

7) Waterproof LED label sticker.



Baifan Battery (Jiangsu) Co., Ltd.

Contacts:Zhang Gong

Contact number:13616144810

Company email:zhangkai@jsbefine.cn

Company address:Shenzhen Address:Fengfeng Road (Wind Power Industrial Park), Huishan District, Wuxi City, Jiangsu Province
Dongguan Address: 4th Floor, Fengfeng Road (Wind Power Industrial Park), Huishan District, Wuxi City, Jiangsu Province
Dongguan Address: Gutian 1st Road, Zhuankou, Wuhan City, Hubei Province